Gerhard Karall Engineering 

specialized in trans-polynorbornen


                               Our product development service

Fully integrated solutions – from first concept through to serial production, from small numbers to tens of thousands to many millions of parts, we work alongside our customers as a reliable development partner and dependable manufacturer of high quality products.

               From concept to serial production

                                               1. Concept development

  • Demand analysis
  • Creating solution concepts
  • DFM (Design for Manufacture)


                                               2. Product specification

  • Drawings and 3D modeling
  • Critical criteria definition
  • Product testing


                                               3. Feasibility analysis  

  • FEA simulation
  • Manufacturing feasibility
  • Tool design models
  • Supply chain considerations


                                               4. Concept validation

  • Material evaluation
  •  Prototyping and sampling


                                               5. Testing and validation

  • Material properties
  • Functional product testing
  •  Pre-serial trials


                                               6. Industrialization

  • Construction of molding and demolding tools and automated handling units
  • Finalization of serial process
  • Part and material validation package to suit customer requirements
  •  Process audit